February 26, 2013 Volume 09 Issue 08

Electrical/Electronic News & Products

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Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
View the video.


Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
Learn more.


All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.


Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
Learn more.


EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.


What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.


Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
Learn more.


Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.


Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
Learn more.


Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
Learn more.


LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
Learn more.


World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
Learn more.


Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
Learn more.


Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.


Panasonic solar and EV components available from Newark

Newark has added Panasonic Industry's solar inverters and EV charging system components to their power portfolio. These best-in-class products help designers meet the growing global demand for sustainable and renewable energy mobility systems. Offerings include film capacitors, power inductors, anti-surge thick film chip resistors, graphite thermal interface materials, power relays, capacitors, and wireless modules.
Learn more.


MIT researchers build Quad HD TV chip

A new video standard enables a fourfold increase in the resolution of TV screens, and an MIT chip was the first to handle it in real time.

By Larry Hardesty, MIT

It took only a few years for high-definition televisions to make the transition from high-priced novelty to ubiquitous commodity -- and they now seem to be heading for obsolescence just as quickly. At the Consumer Electronics Show (CES) in January, several manufacturers debuted new ultra-high-definition, or UHD, models (also known as 4K or Quad HD) with four times the resolution of today's HD TVs.

A new video-coding standard known variously as ultra-high-def (UHD), Quad HD, or 4K promises four times the resolution (left) of today's high-definition video. [Image courtesy: MIT]

 

 

Besides screens with four times the pixels, UHD also requires a new video-coding standard, known as high-efficiency video coding, or HEVC. Also at CES, Broadcom announced the first commercial HEVC chip, which it said will go into volume production in mid-2014.

At the International Solid-State Circuits Conference last week (Feb. 17-21), MIT researchers unveiled their own HEVC chip. The researchers' design was executed by the Taiwan Semiconductor Manufacturing Company, through its University Shuttle Program, and Texas Instruments (TI) funded the chips' development.

Although the MIT chip isn't intended for commercial release, its developers believe that the challenge of implementing HEVC algorithms in silicon helps illustrate design principles that could be broadly useful. Moreover, "because we have the chip with us, it is now possible for us to figure out ways in which different types of video data actually interact with hardware," says Mehul Tikekar, an MIT graduate student in electrical engineering and computer science and lead author of the new paper. "People don't really know, 'What is the hardware complexity of doing, say, different types of video streams?'"

In the pipeline
Like older coding standards, the HEVC standard exploits the fact that in successive frames of video, most of the pixels stay the same. Rather than transmitting entire frames, it's usually enough for broadcasters to transmit just the moving pixels, saving a great deal of bandwidth. The first step in the encoding process is thus to calculate "motion vectors" -- mathematical descriptions of the motion of objects in the frame.

On the receiving end, however, that description will not yield a perfectly faithful image, as the orientation of a moving object and the way it's illuminated can change as it moves. So the next step is to add a little extra information to correct motion estimates that are based solely on the vectors. Finally, to save even more bandwidth, the motion vectors and the corrective information are run through a standard data-compression algorithm, and the results are sent to the receiver.

The new chip performs this process in reverse. It was designed by researchers in the lab of Anantha Chandrakasan, the Joseph F. and Nancy P. Keithley Professor of Electrical Engineering and head of the MIT Department of Electrical Engineering and Computer Science. In addition to Chandrakasan and Tikekar, developers include Chiraag Juvekar, another graduate student in Chandrakasan's group; former postdoc Chao-Tsung Huang; and former graduate student Vivienne Sze, now at TI.

The chip's first trick for increasing efficiency is to "pipeline" the decoding process: A chunk of data is decompressed and passed to a motion-compensation circuit, but as soon as the motion compensation begins, the decompression circuit takes in the next chunk of data. After motion compensation is complete, the data passes to a circuit that applies the corrective data and, finally, to a filtering circuit that smooths out whatever rough edges remain.

Fine-tuning
Pipelining is fairly standard in most video chips, but the MIT researchers developed a couple of other tricks to further improve efficiency. The application of the corrective data, for instance, is a single calculation known as matrix multiplication. A matrix is just a big grid of numbers; in matrix multiplication, numbers in the rows of one matrix are multiplied by numbers in the columns of another, and the results are added together to produce entries in a new matrix.

"We observed that the matrix has some patterns in it," Tikekar explains. In the new standard, a 32-by-32 matrix, representing a 32-by-32 block of pixels, is multiplied by another 32-by-32 matrix, containing corrective information. In principle, the corrective matrix could contain 1,024 different values. But the MIT researchers observed that, in practice, "there are only 32 unique numbers," Tikekar says. "So we can efficiently implement one of these [multiplications] and then use the same hardware to do the rest."

Similarly, Juvekar developed a more efficient way to store video data in memory. The "naive way," he explains, would be to store the values of each row of pixels at successive memory addresses. In that scheme, the values of pixels that are next to each other in a row would also be adjacent in memory, but the value of the pixels below them would be far away.

In video decoding, however, "it is highly likely that if you need the pixel on top, you also need the pixel right below it," Juvekar says. "So we optimize the data into small square blocks that are stored together. When you access something from memory, you not only get the pixels on the right and left, but you also get the pixels on the top and bottom in the same request."

Chandrakasan's group specializes in low-power devices, and in ongoing work, the researchers are trying to reduce the power consumption of the chip even further, to prolong the battery life of quad-HD cell phones or tablet computers. One design modification they plan to investigate, Tikekar says, is the use of several smaller decoding pipelines that work in parallel. Reducing the computational demands on each group of circuits would also reduce the chip's operating voltage.

Published February 2013

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